Polished concrete overlays
In my area (Utah) no concrete contractor I have contacted will even consider concrete overlays over existing slabs. I see it in lots of mags and I have even discussed it with contractors from Canada and no one can quite understand their refusal. Is there some big issue I am missing?
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His name is Vince... tell him I refered you. he is very informative.
You sound alot like me. I was all set on doing a concrete overlay with stain and even had samples made and got a good price. But my son made me question the idea for the same reasons you said. He didnt think it was right for this area and this house. I wish I did it and I still might. Just so you know prices range from $5-$7 and more per sq foot. The Canadian guys on here want more like $10-$20. They use a different technique but both are good.
Do you have pictures of your house? whats on the floor now?
@ Airweenie, the concrete professionals you contacted stated they only work with new concrete, so they may not feel comfortable working with overlays as they are not trained and educated on the product and technique. Try to find a company that specializes in overlays, they should be able to help you out. The World of Concrete Show in Las Vegas was held a few weeks ago, so it would be to late for that one, but that show is more for professionals and not homeowners. If you can't find a professional in your area from the find local pros selector above, try to go to ConcreteNetwork.com and use their find a professional toolbar, I'm sure you can find someone skilled in the material to give you an informed evaluation of your slab and options available to you.
http://www.concretenetwork.com/concrete/concrete_resurfacing/
First, if the foundation and/or slab have totally settled and the cracks aren't continuing, there is no reason you can't do overlays. Depending on the original surface condition, prep work and what your budget is, there are many admixtures, fibers, and other things that can be used to create concrete that will have very minimal hairline cracks. In fact, if done correctly with properly placed control joints, the hairline cracks will be so small that you wouldn't see them unless you get all the way down to floor level.
Also, concrete is really popular in the US...just not everyone's thing.
A poured concrete floor (often referred to as overlays, topcoats and skim-coats) can be installed and poured on top of almost any existing surface or floor. With proper preparation it can be applied to existing concrete, on a wooden sub-floor, on a wooden substrate, on top of existing tile, etc. An appointment is always recommend in this regard, so we can properly asses the prep required to pour a concrete floor. Prices for our concrete floors are usually $12-$18/sq ft + prep (usually starts at $2/sq ft).
We'll attach some images of concrete floors we've done in client's basements, on top of older existing concrete floors. These concrete floors are both standard grey (but also available in white) and looks wonderful as is (with our natural eco-friendly finish), or can act as a blank canvas to stain and personalize further. We find the less cuts, seams and colors used, makes the concrete floor look much more modern... rather than the tuscany-esque tiled cut, multiple colored old fashioned acid stain floors, we usually see all over the internet. Concrete floors, if done the modern way, create such a strong architectural design statement - we love them!
Good luck, hopefully you can find someone in Utah that has experience with these techniques and products.
here is the sample.... its metalic
You can definitely put heating under a concrete overlay. Since we'd typically only put 3/8"-1/2" of concrete floor down, we'd get our electrician and in-floor-heat specialists involved. They'd use a wire mesh on the floor, then we'd apply the concrete floor on top of the heated mesh. The shower pan, is treated differently than the concrete floor. This shower pan was only sealed, whereas concrete floors are sealed, then waxed.
We are unsure if the picture you saw was our work, but we do specialize in white concrete floors as well!