Home of the San Francisco Chronicle

Subscribe to the weekend Chronicle

powered by
Discussions
Photos
Products
Ideabooks
Discussions
Professionals
Users
by Ed Lot3
3 months ago in Design Dilemma
Subfloor uneven, how to level?
I ripped up the old hardwood in the kitchen. The plywood subfloor is uneven. Now I want to lay a quality laminate flooring with underlayment. The room is a kitchen and a dining area measuring 25' x 15'. The uneven part of the plywood subfloor runs width of the center of the entire room. The plywood is 1/2 inch higher than the other section. You can see the uneven line in the pics before and after. There is a den under the kitchen and the studs run the width of the room. Need help!
Share:
 
Deborah Butler, Brickwood Builders Ironwood, this one's right down your alley.
3 months ago · ·
Ironwood Builders Ouch Deborah! OK, so first things first...where are you? If you are in California the construction of the wall below may be part of the seismic engineering of the home. Lateral shear walls stabilize the structure and keep it from falling down, so any change to the existing would need to be engineered as well. If not, here we go. Generally, framing crews strive to keep things on a plane, level and square....not always, but try. What it looks like from where I sit, is that the perimeter foundation has settled around the center and therefore the study wall is pushing the middle up. Unless this is an old addition. The massed joints, all the plywood breaking on the study wall seem to suggest this, but I can't be certain. To fix this there are two methods...bottom up or top down. Bottom up would require the wall of the study being torn down and the upward pressure relieved...probably not the best option. Top down would possibly be better. The existing plywood needs to be cut back from the high spot and the joist or wall they rest on needs to be planed flat. Stagger the cuts at joist lines (you'll see nail heads to clue you in) Work back on layout so the new plywood lands on joists and bridges the wall. put blocking under all the plywood edges, joist to joist (you won't be able to tooth in T&G ply). Set the ply with lots off construction adhesive and screw it down. Overkill on the planing of the joist or wall is OK, use leveling compound if it went too far. If you are DIY, I recommend getting the advice of a local contractor before starting. Paying a consult fee is way better than relying on me from the internet!
3 months ago · ·
Deborah Butler, Brickwood Builders Did I say something wrong? I meant that as a compliment.
3 months ago · ·
Ironwood Builders No nothing wrong...just a tough answer to a tough problem...I'm becoming more concerned about potential liability in these sessions and real structural issues are the biggest. Did you see my posts to the guy that wanted the rooftop garden? Why I recommend a local pro as often as possible...even a consult from someone on the scene is better than my interpretation from a photos or two. I look through and you give great advice too! I rarely see something from you to disagree with and usually just move on, you've said it all!. Sound advice, good professional presentation. Way more polished than me!
3 months ago ·
Deborah Butler, Brickwood Builders Thanks I appreciate the compliment, but I don't have the technical knowledge you do. I was just starting to get paranoid after all the huffing and puffing and bickering of the Houzzers the last couple of days. I am in the field only sometimes and really need to spend more time out when the framing and roofing are going on. My husband handles that part!
3 months ago ·
Linda I don't have the technical knowledge of the above two, but I have lots of knowledge about the budget aspect of projects. First thing you need to do is ascertain where the problem originates (Ironwood had a very likely explanation) and make sure that the issue is stabilized and not slowly getting worse each year. Most settling happens just after the house is built, but sometimes water issues can erode foundations slowly. No use putting a pretty surface on top of an worsening problem--that probably isn't the situation here, but I would make sure before continuing.

We recently faced that issue in our low budget project house. In our case, the hump came from a masonry wall which divided the basement between the main portion of the house and the more recently converted back porch space which prior owner had incorporated into the kitchen. We were looking at putting down a new subfloor then tiling. But when we started adding up the costs, that option turned out pricier, in both material and labor time, than using a more expensive material which didn't require a new subfloor.

We patched in some subflooring and then ground off the worst of the hump with a flooring edger. We used 3/4 inch quartersawn oak. Then, we carefully selected our boards to make sure we didn't have any seams within the 3 feet around the hump. That cured most of our issue at a much lower cost than adding all new subflooring. That's not what I'm recommending to you; it was our low budget approach for an older, lower priced house. My point is that sometimes using the cheaper materials turns out more expensive in the long run due to the preparation work needed. Real hardwood has strength in itself and can bridge minor issues while laminate sits on top of whatever is underneath it, warts and all.
3 months ago · ·
Deborah Butler, Brickwood Builders Linda, your comments are always great and spot on. I wish I did know as much as you.
3 months ago · ·
nFORMAL design Ironwood...I may not be a general contractor, so I'm not going to override your explanation. But, I have something to add.

First, I agree with him about the perimeter settling. I also agree with Linda that you should make sure the settling problem is not something more major that will continue to drop after you've redone your floor. That would be terrible.

Once you have that out of the way, I'd pull the remaining cabinets out and sister the joists (nail other 2x6's to ones there)--which is an alternative method to Ironwood. Two things. If you shave joists down then you lose the integrity of the joist rating. Meaning...a 2x6 shaved down will not carry the same load as the original 2x6.

In my suggestion, the new joists closest to the middle will almost be exactly the same height, but the outside of the joist (toward the outside wall) will be pushed up. The joists that get further away from center will not only be higher overall, but the outside will be pushed up as well. You can use a two very long levels, a string level (or two would be best) or a two direction laser level. The downside to this method is that the ceiling height toward the outside wall will get lower...with the lowest being the far outside corners.

My caveat is that I would suggest hiring a contractor to do that work (or at least get you to the subflooring) and then you can put the wood flooring in as well as re-install the cabs (or install new ones).
3 months ago ·
Ed Lot3 Yhank you nformal! The joists are even and solid as is. After further inspectiion, the route I am going tolevel the plywood by either shaving, sanding, adding doorskins or roofing paper. Once the floor is level, I'll put an undelrlayment to further decrease any minor inconsistanciesand then lay the laminate or hardwood down. Do you have any techniques to level the floor in any of those manners?
3 months ago ·
nFORMAL design I have a question...from your post, I take it that the joists run the same direction as the seam/crack in the plywood?
3 months ago ·
Ed Lot3 Exactly.
3 months ago ·
nFORMAL design Here is my suggestion. First, measure the difference in height to get "level" from center to outside. From the perspective of the photo it looks to like quite a bit. If it is more than a 1/4", then you are going to wear yourself out trying to "shave" plywood. Boatbuilders "scarf" wood joints all the the time by shaving plywood down, but it is a lengthy process to get even.

Find difference in height. Find distance from center to outside wall. Inverse tangent of height over distance will give you a slope. Find slope and trim off some 2x4's accordingly...meaning the top of the 2x4 (the 2" side) will have a slope to it. Then, you will still sister the 2x4's to the joists with the outside one pushed up the highest, but level. The purpose of sloping the 2x4 is to give full bearing surface of the 2x4 instead of the subfloor bearing on just the edge.

Again, I'd hire someone. Quicker, and they've probably done it a multitude of times. I'll provide a sketch (exaggerated) in a minute.
3 months ago ·
nFORMAL design Actually, in this case you won't need to shave anything off...the tops of the 2x4s that are sistered will be flat.
3 months ago ·
nFORMAL design It's hard without being there. From what you are saying...only one wall had dropped. If that is the case and all the joists are level across their length, but each actual member is lower than the one before it (moving from center to outside wall), then yes, all you have to do is sister each joist so that the one on the outside is highest. Sketch coming.
3 months ago ·
Twisted Minds Custom Designs A different possibility is the plywood sheets in that area delaminated some and are swelled giving the illusion of floor heave. I can't tell for sure, but from the looks of things was the original floor glued down? During the process of removal, you easily could have delaminted the plywood, which would lead to a simple fix of either screwing it back together, or removing the bad piece and replacing with a new one. Like I said I can't be sure from the picture, but noticed it hadn't been mentioned as a possibility. And as always, you'd be best to have a local pro come inspect and give a more informed solution.
3 months ago ·
nFORMAL design Here is a simple graphic if I'm understanding the layout of the joists. Red joists are existing.
3 months ago ·
Ed Lot3 Thank you so much for all the advice. Ill take a much closer look at the joists and let you all know if they are uneven at all.
3 months ago ·
Ed Lot3 Twisted. You got it. The floor was glued in some places. Nailed too. The plywood was really dry and almost crumbly in some places.
3 months ago ·
Sign Up to comment
The content on this page is provided by Houzz and is subject to the Houzz terms of use, copyright and privacy policy.
Copyright claims: contact the Houzz designated agent.