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My eye is very drawn to galvanized metal, with its sleek silver finish, and warm wood tones. One day I'd like to fill all the shelves with white dishes, because it seems I can never get enough of white. But for now I like the option of displaying food we use regularly in glass jars.

Time: 5 hours plus drying time
Skill level: Moderate
Cost: $150 plus wood (our wood was salvaged and free)
by Julie Ranee Photography
Materials we used:
  • 5 wood shelves
  • (16) 1/2-inch galvanized pipes cut to the desired length and threaded on both ends. We purchased 10-foot pipes at Home Depot; a staffer cut them into 18-inch pieces and threaded them for free.
  • (8) 1/2-inch galvanized floor flanges
  • (12) 1/2-inch galvanized couplings
  • (4) 3-inch industrial casters
  • (32) #12 3/4-inch wood screws (to attach floor flanges)
  • (16) #14 3/4-inch sheet metal screws (to attach wheels)
  • Wood sealer
Modification: Our unit is 80 3/4 inches high (nearly 7 feet). You could easily adjust the pipe lengths or number of shelves to make a shorter unit.
by Julie Ranee Photography
Tools:
  • Electric sander
  • Cordless drill
  • Electric drill (you could also use this instead of a cordless drill)
  • 1/8-inch drill bit (for drilling pilot holes)
  • 7/8-inch drill bit
  • Hammer
  • Center punch
  • Wrench
  • Tape measure
by Julie Ranee Photography
Choose and Prepare the Wood Shelves

1. Pick your wood. We used 1-inch-thick salvaged wood that was 42 inches long and 18 1/2 inches wide for our shelves. The wood we used is actually thin strips of wood glued together, which gives it a nice striated look.

Tip: You can buy wood at your local hardware store if reclaimed wood is hard to come by.

2. Sand and seal the wood to ensure a smooth finish. I sealed our shelves with Monocoat, because we had some left over from another project. However, several coats of a water-based polyurethane will work well too. You can purchase it at your local hardware store and follow the directions on the can.
by Julie Ranee Photography
3. After the shelves are dry, mark the placement of the floor flanges on the bottom shelf (photo). You will use four floor flanges on the top of the bottom shelf (one in each corner) and four more floor flanges on the underside of the top shelf. We used a painter's stirrer to measure our placement. You can use a tape measure and mark with a pencil if you prefer. You want the edges of the flanges to be about 1 inch in from the edges of the wood.
by Julie Ranee Photography
4. Mark the placement of the flanges with a pencil.
by Julie Ranee Photography
5. Now it is time to drill the pilot holes in the shelves. Stack the shelves on top of one another (bottom shelf with flange placement markings on top) and clamp them together. This is so the holes you're about to drill will line up — it's very important!

Mark the order and orientation of each shelf. Keeping them in order will assure the holes will line up.

6. Use the 1/8-inch drill bit and electric drill to drill pilot holes through the center of the flange placement marks. Be sure to drill through the first shelf and into the second.

Remove the first shelf, reclamp the shelves and continue drilling through the second and third shelves. Continue this process until all the shelves have pilot holes drilled through them. This method allows you to use a regular-length drill bit and still line up the holes.
by Julie Ranee Photography
7. Using your pilot holes as guides, grab the 7/8-inch drill bit and drill holes through the second, third and fourth shelves only. These are the only shelves that require large holes, through which the pipes go. We used the same stack-clamp method as before.
by Julie Ranee Photography
Assemble the Shelving Unit

1.
Center each floor flange over the pilot holes drilled in the bottom shelf (four holes total). Use a center punch and hammer to make a small indentation where the screws should be placed. Use a cordless drill (or electric drill) and the #12 3/4-inch wood screws to attach flanges to the wood shelf.
by Julie Ranee Photography
2. Once the floor flanges on the bottom shelf are screwed in place, screw four 1/2-inch galvanized pipes into the floor flanges.

3. Screw a 1/2-inch galvanized coupler to the top of each pipe (photo). Set the next shelf on top of the couplers. Take four more pipes and put them through the holes in the shelf, and screw them into the couplers below. Use a wrench to tighten the couplers. Once you have used all 16 pipes, screw the remaining four floor flanges to the tops of the pipes.
by Julie Ranee Photography
4. You are now ready for the top shelf. Set it on top of the floor flanges, centering the pilot holes with the center of the flanges. Use a cordless drill (or electric drill) and the #12 3/4-inch wood screws to attach flanges to the wood shelf.
by Julie Ranee Photography
Attach the Wheels

Turn the unit on its side or back. Mark the desired placement of the wheels on the bottom shelf. Use the #14 3/4-inch sheet metal screws to attach the wheels.

Note: If you know you won't need to move your shelving unit, you can leave off the wheels and bottom shelf, and screw the floor flanges directly into the floor.

For added stability, use L-brackets underneath a few shelves; attach them to the wall studs.
by Julie Ranee Photography
Stand your unit upright and enjoy the result of your efforts!
by Julie Ranee Photography
Here is the finished product in my kitchen.

Your turn: Please show us your industrial-cool DIY project below.
by Julie Ranee Photography

Comments

Dana Veach Great project, Julie...thanks for the detailed explanations and clear photos!
3 months ago · ·
tanaquil Love this!!!
3 months ago · ·
A. Peltier Interiors Such a great project!
3 months ago · ·
Becky Harris Very cool – I'm impressed and jealous!
3 months ago · ·
Janet Paik Thanks for sharing this great project, Julie. Also, so great it's a father-daughter project. Next time I visit my dad, I want to try and make this together with him! ;)
3 months ago · ·
typingmonkey Great timing! I've made some sconces and small hanging shelves from pipe left over from hose renovations, and have been thinking about a bigger project. This is great!
3 months ago · ·
andrewsreclaimed ALways loved Houzz tutorials! This one is especially clear and concise. What sort of wood is this? I have never seen anything like it but would very much like to find some for our own projects.
3 months ago · ·
kjdick Very cool and nicely done. Oh....just what I need. One more project!
3 months ago · ·
Christine Coolest dad EVER! Good job, good look.
3 months ago · ·
simps214 Lovely. I'd like to make such a shelving unit for my office but we can barely hang a picture without a GC :'(
3 months ago · ·
missychum Wow! We just made something similar for a basement entertain unit. It was inspired by a few similar shelves on Houzz. Here is a photo of it not quite finished (if I can manage). I miscalculated on the boards so we were short and are adding more shelves. We used threaded rod, washers and nuts, flanges for the feet and b grade spruce 2x6s and 2x8s (wider shelves on centre bottom for the tv) stained with walnut stain. Each shelf is two boards joined with joist brackets. We had the lumber cut to size at the build it store. My husband drilled the holes and it was basically done in an evening after the kids were asleep.
3 months ago · ·
Julie Ranee Photography Thanks everyone for your comments! The unit really goes together easily once the hole are drilled. Typingmonkey, love the sconces! Beautiful work! Missychum, your entertainment unit looks great! Nice job!

Janet, would love to see what you and your Dad build. I really enjoy spending time with my Dad in his wood shop.
3 months ago · ·
sartarehare Love it!
3 months ago ·
amyalexander60 How stable is the unit? It doesn't appear to have much to prevent the tilt left or right action (asks the woman in the 1860's farmhouse that has floors that are seriously not on the level).
3 months ago · ·
lima Great project. Although my Dad was a handy guy he passed before we had a chance to do any projects together. Value these memories. I wish I had some like this too.
3 months ago · ·
tsudhonimh There is nothing to prevent "racking" (leaning to the side) when you move the unit? 3/4 inch screws aren't enough, and after a while they will start pulling loose.

You need some diagonal bracing
3 months ago · ·
stargazer51 Thanks so much for this article. I've been thinking about doing exactly this for library shelves but didn't know quite how to go about building them.
3 months ago · ·
Heidi Rush I just renovated our bathroom and build a wall unit out of galvanized pipe as a space saver. It attaches to the header and braces against the floor. I am totally in love with it and it is very sturdy. You can see close ups at: http://wp.me/p2d0TR-1Kg
3 months ago · ·
gillianne Practical and handsome, and those who don't fancy the industrial look of the pipes can paint them. Blogland is full of variations on this theme, some of them bolted to the wall, for example: http://www.the-brick-house.com/2009/09/shelving-unit/
Thanks for the reminder of this technique: furniture from salvaged wood (or new lumber) united by plumbing parts.
3 months ago · ·
valtino Saw the lamp on the left online for $750. Made the one on the right for $150
3 months ago · ·
Antique Woodworks, Inc. It adds significant expense, but you can also make the vertical pipe solid and use pipe-clamp parts to make adjustable shelves. These can be sand blasted or paint stripped to get a back to nice gray color.
3 months ago · ·
shergrizz Very nice .
3 months ago ·
bionicapeman awesome, thank you. i'm going to build this, but only about 36"-40" high, with a butcher block counter for the top shelf.
3 months ago · ·
nikhilji Just what the doc ordered ... We just moved and our kitchen could make use of this great idea!
3 months ago · ·
michaelscustomhomerepair Same basic concept with two major exceptions for these pantry shelves.. I suspended electrical conduit from roof trusses and installed screws from the face of the shelving through the conduit for shelf support for a cleaner look. To make this happen, I had to "thread" the shelving with holes pre-drilled through the conduit from the bottom up. (not for the faint of heart)
3 months ago · ·
missychum @Amyalexander...our house has uneven floors too. The neat thing about using threaded rod (and a non-wheeled version) is that all the shelves, "feet", etc are fully adjustable.
3 months ago · ·
Mandi Gordon 150$ seems like a lot for this...
3 months ago · ·
j0dy I've always liked the industrial look. Now we have great instructions to go along with it! Thanks. Looks great :)
3 months ago · ·
j0dy I like the pics that have been added. I love that you guys did this, they all look really nice! :)
3 months ago · ·
Jeff Jones Snap It Photography I love the simple industrial design here. This will for sure be on my list of things to build!
3 months ago · ·
kaye cie we turned an alcove into a closet with a similar design. works great, and we love the look. also, i love that it is modular- we can take it apart and make something else when the need arises.
3 months ago · ·
Julie Ranee Photography tsudhonimh is right. Diagonal bracing of some sort would add stability. I think some kind of flat metal braces in an X pattern on the back would work well.
3 months ago · ·
Julie Ranee Photography amyalexander60 I think missychum answered your question. Also, diagonal bracing on the back, as mentioned above, would add stability.
3 months ago · ·
ohonestly I used this method of 4 pipes and flanges to suspend a microwave shelf from the ceiling in our kitchen, but choose to not paint or finish anything for the benefit of no maintenance. The shelf was finished with white laminate and the poles were covered with white color snap-on shower pole covers. Threaded PVC caps held the shelf underneath from falling through at the bottom.
3 months ago · ·
Jody Thompson Valtino, I would love to see a HOUZZ tutorial on making your lamp! I want to make shelves similar to Heidi Rush's bathroom setup for my library, but I am having a hard time finding black pipes for it. I want the color / style used in the sconces. Does anyone know where I might find these? The big home improvement stores only seem to carry the galvanized or copper piping.
3 months ago ·
damicdl We need more projects like this! Thanks for sharing!
3 months ago · ·
sagar goyal Wow! thanks for sharing this pic, i have a idea for this theme( Natural wood with galvanized pipe). I will make the lamp,stool, sofa, chair, etc. Its good bcoz its a portable and industrial look..............!!!!
3 months ago · ·
steve shiflett I'm inspired! I use to do all my plumbing with copper - I think 3/4" copper would look quite nice with the wood - and with copper polish! Be still my beating heart!
3 months ago · ·
Alessandra Destefanis Just what I was looking for for my kitchen, thanks!
9 weeks ago · ·
Nina Briscoe/Artistic Photo Design Me too, Alessandra. I love Steve's idea of using copper pipes. That would make quite a nice focal point for any room!
8 weeks ago · ·
Beth Ellis Thank you Thank you for this post. I just moved into a tiny, tiny house with almost no storage. It has a huge "cubby" in the kitchen. This will be perfect for storing my Kitchen aide mixer and other appliances in the cubby and still have them easily available. Thanks again!!
7 weeks ago ·
Monster Bins® Very nice work. Love the efficiency of the shelving unit
6 weeks ago · ·
Martin Fuchs Great shelf. I wonder how you managed to drill the exact size hole for the pipes. I am looking to build a bookshelf like this but am wondering how I can drill a 1.05" hole for 3/4" (outer diameter 1.05") hole. And do you have the feeling that the couplings give enough stability for the shelves? Thank you!
4 weeks ago ·
Sheila Edmond Help! This is exactly the idea I've had for a buffet table. However, I need some advice. I need it to be 9 feet long and want to use 1-2 inch thick wood for shelves, how many supports/bars would I need across that for proper support? I plan to stock the shelves with dishes and enough liquor for a well stocked bar. BTW, I tried putting the liquor bottles on 3ft 1/8th inch glass shelves and was so surprised to see them bow slightly.
3 weeks ago ·
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